After weaving, the hat bodies are washed
Apr 16th, 2008 by degirac
Pummeled a bit to provide regularity, flexibility and suppleness and dried. The sides and crown are actually carefully beaten (another art unto itself) to even them out, but without damaging the hat. The finishing processes after this are the only semi industrialized part of the Panama hat's production but are accomplished with hand operated tools or devices at most. The ironing and blocking process begins either in Ecuador or at the site of a blocker and seller overseas and a lot of ironing is done with an old fashioned cast metal iron heated on a stove! Initial ironing of the brim through a cloth is needed to remove undulations. At the last, before blocking, the raw edges of fibers are trimmed from the brim and it is back woven to prevent fraying. Hand blocking with steam and iron or with the use of a steam press produces the familiar pattern styles.